Innovations in extreme environment electronics

The development of Helitune’s Flitepad™

In the demanding world of aerospace technology, durability and reliability are paramount. Helitune's Flitepad™ exemplifies this by combining robust engineering with advanced functionality. Designed to endure harsh environments and rigorous conditions, the Flitepad™ has set a new standard in portable monitoring solutions.

Highlights

Key highlights of the Flitepad™ development

• Engineered for durability: Built to withstand extreme temperatures, high vibrations, impacts, and drops.
• Advanced materials: Utilises lightweight magnesium alloy with injection-moulded bumpers.
• Custom electronics: Features industrial-grade electronics and long-life COTS components.
• Rigorous testing: Underwent extensive prototyping, simulations, and life testing, including thermal and EMC studies.
• Compliance with Standards: Meets diverse standards such as DO-160G and MIL-STD-704F.

Case study

Development and engineering 

The Flitepad™ was conceptualised in 2011 and launched in 2013, to create a portable device capable of withstanding some of the harshest environments on Earth. The design process involved selecting materials like lightweight magnesium alloy and injection-moulded bumpers to ensure both durability and ease of use. Custom industrial-grade electronics were incorporated to meet the demands of aerospace applications.

Testing and validation 

Extensive prototyping and simulations were crucial to the Flitepad™ development. Thermal and EMC studies were conducted to ensure the device could handle extreme conditions. The Flitepad™ also underwent rigorous validation and life testing to meet industry standards, such as DO-160G and MIL-STD-704F.

Final product 

The result is a robust and reliable Flitepad™ that provides consistent performance in challenging conditions. This makes it an indispensable tool for aerospace professionals who require a durable and efficient monitoring solution.