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High Performance Optical Pick-up

Enhanced performance for aircraft applications

The High-Performance Optical Pick-Up (HP OPU) is engineered for permanent installation on aircraft, demonstrating exceptional performance and reliability in numerous Health and Usage Monitoring Systems (HUMS) installations.

Description

Compliance and compatibility

The HP OPU meets stringent EMC and environmental standards, including Mil-Std 810E, Def Stan 59 41, BS.3G.100, and RTCA DO160C. Additionally, it adheres to the interface requirements of the Rotorcraft Industry Technology Association (RITA), ensuring seamless integration with existing systems.

Versatile usage

Designed to produce a speed reference signal from a rotating component, the HP OPU is essential for timing and indexing applications. With an operating range of up to 2 meters, it offers an efficient solution when using a Magnetic Pick-Up (MPU) is impractical or unsafe. Helitune's OPUs are optimised for aircraft installations, particularly suited for helicopter tail rotors and high-speed transmission shafts.

Advanced Operating Principle

The HP OPU operates by emitting an infrared light beam, which is reflected back by a target coated with reflective tape or paint on the rotating component. Each time the target passes, the unit produces an electrical pulse and the red LED indicator on the OPU body illuminates. This pulse is crucial for generating a speed output and providing a timing reference for balance data, vibration signatures, and tracking information.

Product specification

Sensing Speed Range3 to 50,000 rpm (subject to min. target passing period of 50µs)
Sensing Distance

20 to 1000 mm for reflective tape with a 25x25 mm target

75 to 200 mm for reflective paint with a 25x25 mm target

Timing Resolution0.25º (<6000 rpm), 7µs (<6000 rpm) @ 120 mm with reflective paint
MTBF38,000 hours
Operating Temperature Range-40º C to +70º C
IndicatorsGreen lamp in presence of power,
Red lamp in the presence of the target
EMCDef-Stan 59-41

Electrical specification

 
ConnectorMIL C 38999 Series III
Electrical InterfaceOne TTL compatible output. One AS5392 (formally RITA) compatible switch output
Power Supply

+10 to +30V DC, at 100mA max.

Reverse polarity protection
Compliant with Mil-Std-704C

Isolation10M ohm @ 100V (case to electronics)

Physical specification

 
Size56mm (Including stud) x 53 mm (excluding mating connector) x 25 mm
Weight85 grams, including 2 locking nuts
Fixing16 mm long stud concentric with the sensing elements with 5/8 UNF thread
SealingDIN 40 050 ip65
Helitune Part Number386020

More information 

For more details about the High-Performance Optical Pick-Up and its benefits for your aircraft's monitoring systems, please download the datasheet from the right-hand column. You can also fill out the request form on this page to get in touch with our team of experts.

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